Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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PDP403 METSO Distributed cell
PCI-6251 NI Multifunctional I/O module
PCI-5421 NI Arbitrary waveform generator
P0916AW FOXBORO Compression component
PCD7.D160+PCD2.M110D162 SAIA Controller module
P0916AG FOXBORO Compression component
NW-BM85-000 Schneider Bridge type multiplexer
NTAC-02 ABB Pulse encoder interface module
NDBU-95C 64008366 ABB Branch off unit
MVI69E-MBTCP PROSOFT TCP/IP enhanced communication module
MSK101D-0200-NN-M1-AG2-NNNN REXROTH MSK synchronous motor
MSK076C-0450-NN-M1-UG1-NNNN Rexroth MSK synchronous motor
MSK050C-0300-NN-M1-UG1-NNNN REXROTH MSK synchronous motor
MC-4/11/03/400 ELAU servo drive
IS200EGDMH1AFF GE 12-channel, 13-bit voltage analog output module
IEPAS02 ABB Power module
ICSI16E1 ABB binary input unit
HPC800K02 ABB HPC800 Controller Kit
HED8OH-1050K14AS Rexroth Pressure relay
UAC389AE02 HIEE300888R0002 ABB Circuit board module
HD22005-3 EMERSON Charging module
HA-SC23 MITSUBISHI Servo motor
GDD471A001 2UBA002322R0001 ABB Circuit board module
FBM242 FOXBORO 16-channel discrete output (external power supply) interface component
FBM241C FOXBORO 8 channel contact input, 8 channel discrete output
FBM204 FOXBORO Dc analog input channel
EPL10200-W LENZE diode isolation
EMC400-EPWS EtherWAN Media converter
EHDB280 ABB contactor
EGCP-3-8406-113 Woodward Engine generator control package
E69F-T-I2-JRS FOXBORO Field-installed current-pneumatic signal converter
DSQC639 ABB Main computer
DRIVER-AZD-KD AlphaStep AZ series closed-loop driver
DC10-12P0-0000 ABB Power switch device controller
CP-A-RU ABB CP power unit decoupling
CDP312R ABB keyboard
CP-9200SHSVA YASKAWA output relay
AL8XGTE-3 OKOS two channel A/D board
APBU-44C ABB Branch unit suite APBU-44C 4X
3171197-4 B&w Man-machine interface panel
PILZ 301120 PILZ safe bus module
5136-PFB SST Profibus communication adapter module
3096-1000 APPLIED MATERIALS Radiation meter
810-073479-215 LAM Circuit board module
369-HI-R-M-0-0-0-0 GE Motor management digital relay
0190-24007 AMAT Semiconductor board card
81EU01E-E ABB I/O communication modules
6SM37L-4.000 KOLLMORGEN servo motor
5SHX1445H0001 3BHL00391P0101 ABB IGCT module
8V1090.00-2 B&R ACOPOS servo drive
4PP220.0571-R5 B&R Power panel PP220 5.7-inch QVGA color LCD display
DSQC652 3HAC025917-001 ABB I/O Units
3HAC025338-006 ABB Main servo drive unit
UDC920AE01 3BHE034863R0001 ABB Power module
RUSB-02 3AUA0000040000 ABB Laptop connection kit
2MLL-EFMTB-CC Honeywell Fast Ethernet module
1X00797H01L EMERSON Power module
1X00781H01L EMERSON Power module
USB-6525 NI Digital input/output device
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