Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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D20-EME | GE | Substation control card
JINT-G1C 3AUA0000044467 | ABB | frame control panel
A06B-6130-H003 | GE | servo amplifier
6SN1145-1BA01-ODA1 | Siemens | power module
P3403893-0351 | BENTLY | Vibration Transmitter
2TLA020070R1800 | ABB | Programmable Safety Controller
VN115/87-EMC | VISATRON | Oil Mist Detector
IC693DSM302-AE | GE | 90-30 Series Motion Controller
S72402-NANANA-NA-030 | Kollmorgen |server Driver
IC693MDL740D | GE | Positive Logic Output Module
IC670CHS102 | GE | I/O terminals
IC693PWR330C | GE | High Capacity Power Module
IC693MDL241D | GE | Discrete Input Module
IC693MDL730E | GE | Discrete Output Module
AI801 3BSE020512R1EBP | ABB | Analog input 8 channels
DI801 3BSE020508R1 | ABB | digital input module
DO801 3BSE020510R1 | ABB | digital output module
4PP420.1043-75 | B&R | power panel
2198-C1015-ERS | Allen-Bradley | server Driver
IC693ALG220 | GE | Analog input module Spot goods
IC690ACC901 | GE | With RS-485/RS-232 cable
X20PS3300 | B&R | power module Spot goods
X20CP1486 | B&R | I/O processor
X20PS9400 | B&R | power module Discount
8U-SDOX01 | HONEYWELL | DO Relay Extension (Uncoated)
8U-TDODB1 | HONEYWELL | DO 24V Bussed IOTA Redundant (Uncoated)
8U-TDODA1 | HONEYWELL | DO 24V Bussed IOTA (Uncoated)
8U-TAOXB1 | HONEYWELL | AO IOTA Redundant (Uncoated)
8U-TAOXA1 | HONEYWELL | AO IOTA (Uncoated)
8U-PAONA1 | HONEYWELL | Analog Output w/o HART
8U-PAOHA1 | HONEYWELL | Analog Output HART (Uncoated)
8U-TAIMA1 | HONEYWELL | Low-level AI IOTA (Uncoated)
8U-TAIXB1 | HONEYWELL | AI IOTA Redundant (Uncoated)
8U-TAIXA1 | HONEYWELL | AI IOTA (Uncoated)
8U-PAINA1 | HONEYWELL | High-level AI w/o HART, Single-ended (Uncoated)
8U-PAIHA1 | HONEYWELL | High-level AI HART, Single-ended (Uncoated)
8U-TAIDB1 | HONEYWELL | AI IOTA Redundant (Uncoated)
8U-TAIDA1| HONEYWELL | AI IOTA (Uncoated)
8C-TDODB1 | HONEYWELL | DO 24V Bussed IOTA Redundant (Coated)
8U-PAIH54 | HONEYWELL | High-level AI HART, Differential / Singleended (Uncoated)
8C-TDODA1 | HONEYWELL | DO 24V Bussed IOTA (Coated)
8C-PDODA1 | HONEYWELL | DO 24V Bussed Out (Coated)
8C-TDILA1 | HONEYWELL | DI 24V IOTA (Coated)
8C-PDIPA1 | HONEYWELL | Digital Input 24V Pulse Accumulation (Coated)
8C-PDISA1 | HONEYWELL | Digital Input Sequence of Events (Coated)
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