Description
hardware flow control. It is an ideal choice in the field of industrial automation.
Thanks to the flexibility provided by KUKA, the Jeep Wrangler”s body-in-white production workshop has become an industry model in terms of system networking
and process control. On a production line, a car body can be produced every 77 seconds – regardless of model or version. Day after day, 24 hours a day, it has been
safe and reliable for 10 years.
KUKA uses Windows Embedded and Microsoft SQL Server to integrate 259 workshop robots and 60,000 other devices with efficient back-end monitoring systems
and upper-level data processing systems, thus giving birth to the “Internet of Things Box”. Based on this solution, Jeep Wrangler can produce more than 8 different
models, with a daily production volume of more than 830 bodies.
Specifically, the 259 robots on the shop floor are connected to 33 control points, connected to the main controller and the Microsoft SQL Server server farm. The
SQL Server server farm is used to manage production data, and it also shares data with the manufacturing execution system. Other SQL Server server farms support SAP
enterprise resource management systems and quality assurance systems.
The system architecture supports the connection of 60,000 devices in the production line, such as welding and sealing equipment, through 1,444 network nodes.
KUKA also uses Microsoft SharePoint Server 2010 for facilities management.
This intelligent system generates a huge amount of data every day. KUKA analyzes this data to provide unprecedented insights into factory operations, change the operating
trajectory of the production line in real time, and bring great production flexibility to Jeep production.
Based on a compact and flexible workshop management environment, the system can quickly adjust production parameters and respond to changes in production needs in
a timely manner. With the support of flexible systems, the Wrangler can realize 8 different product types, including left-hand drive or right-hand drive, two-door or four-door, full-door or half-door, etc.
For many years, this equipment has been a model of the most efficient body production line in the American automotive industry and has become a pathfinder in the
Industry 4.0 era. To this day, in almost minutes, 1.5 million Jeep Wrangler body-in-whites are produced on seven assembly lines – whether it is a classic two-door car or
a four-door Wrangler Unlimited series.
With many practical applications of the Internet of Things in the automotive industry, KUKA has further launched the IIoT industrial cloud platform KUKA Connect, which
allows users to view and analyze the operating status of industrial robots at any time and anywhere. KUKA Connect is a monthly subscription service that allows you to
obtain related functions and services without installing software. The Connect platform also provides industrial APPs from third-party partners to create an industrial ecosystem
around KUKA robots. KUKA Connect currently has two versions: KUKA Connect Lite and KUKA Connect Plus.
ABB
On January 1, 2017, ABB completely streamlined its business divisions and created a market-oriented structure of four major divisions, namely electrical products,
robotics and motion control, industrial automation and power grid divisions.
China is the world”s largest production base for ABB robots and the market with the largest sales volume. ABB Group said that by focusing on the fast-growing
robot market and making full use of ABB”s technology platform and global scale, the company aims to improve its leading position from the current second place to
first in this highly attractive market. Bit.
ABB is not lenient when it comes to investing in the Internet of Things. ABB has previously explained to the industry its unique insights into
smart manufacturing, that is, the integration of “Internet of Things (IoT)”, “Internet of Things (IoS)” and “People” into “things, services and people”
. ABB’s future strategy for “Internet of Things (IoTSP)”.
ABB believes that if each robot can store and analyze its own data, it will bring unexpected benefits, so that the robot can “smartly”
communicate data with other connected devices. For example, this means that ABB no longer needs to continue to use the old foolproof
maintenance order: “The robot must be shut down for maintenance after 10,000 hours of operation.” Instead, the industrial robots themselves can
monitor their own actual usage and report on performance. Moreover, ABB can also flexibly arrange maintenance of robots in their spare time based on
the robot”s daily usage records to avoid hindering production operations.
The future is perfect. ABB has discovered and solved the robot”s problems before they develop into problems. [!–empirenews.page–]
During the celebration of its 125th anniversary, ABB further announced the “ABB Ability” digital solution, integrating the
existing ABB product portfolio and service solutions, covering all customer industries.
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1C31189G03 Ovation I/O Interface Controller Programmable
5X00106G01 8-channel analog input Fast HART High
5X00499G01 8-channel analog input Fast HART High Performance
1C31224G01 Ovation™ 8 Channel Analog Input
1C31194G03 Valve positioner
MVI56-PDPMV1 PROSOFT Profibus DP V1 Master communication module
FBM242 RH916TA Discrete output interface module
IC670ALG310-JA analog output voltage 8 channels
IC670CHS001E Field Control Series terminal board module
TPMC917-10 TEWS single width 32-bit PMC module
PFEA111-65 3BSE028140R0065 Tension electronic device
5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 integrated Gate Converter thyristor
FBM230 P0926GU Main (serial and TCP/IP) Modbus driver
567LH-DP24 REOTRON Drive module robot
810-072907-005 LAM Printed circuit board
TVOC-2-240 1SFA664001R1001 arc protection relay
PRG-MODEM Modular communication device
DL-1200/RTU modular communication equipment
WES5162-9101 Power module
WES5162-9101 Power module
WES5302-150 Power module distributed control system
WES5302-111 Power module
WES5120 5120-1106 Power module
WES5120 5120-1106 Power module
WES13-3 GE Distributed control system of the power module
S-D4043C Semiconductor power module
1TGE120010R1300 MNS motor and feeder control unit
WR-D4007 Semiconductor power module Multiplexer switch module
216BM61b HESG448267R1021 Module bus connection cable
SCXI-1000 AC chassis is a durable, low-noise chassis for the SCXI module
810-069751-114 LAM Printed circuit board
810-068158-014 LAM Printed circuit board
3500/34 125966-01 TMR relay module
SC-PCMX01 51307195-175 HC900 Hybrid control
XV-440-10TVB-1-13-1 EATON Touch Screen
OS9-GNI-U24 Alcatel-Lucent OS9000 switch
2094-BM01-S kinetix6000 multi-axis servo drive
IC695CPU315-CD Specifies the CPU
SST-PFB-CLX remote rack configuration SST ™ communication module
IC695ETM001 Ethernet interface module
DS200TCRAG1ACC relay output board GE
IS200TPROH1BBB Protection terminal board GE
GE DS200TCTGG1AFF Simplex jump gate
IS200TBCIH1BBC Contacts the terminal board GE
IS220PAICH1A Simulated I/O packet 336A4940CSP3
D138-002-002 Controller Dongle MOOG
The MVME2431 VME board is supplied with the MOTOROLA PowerPlus II
VE4003S2B10 DeltaV™s Series Traditional I/O
CP405 A0 1SAP500405R0001 Control Panel CP405 7 “TFT Touch Screen
ABB CM572-DP AC500 Communication module
VE4001S2T2B4 DeltaV™s Series Traditional I/O
F650BABF2G0LOSHE feeder management relay
PU515A 3BSE032401R1 PU515A Real Time Accelerator
MMS6120 Dual channel bearing vibration measurement module MMS 6120
The IC693CPU374-GU has an embedded Ethernet interface
8724-CA-PS MTL PAC8000 intrinsically safe module Power bracket
A4H124-24TX P0973JM Enterasys Network switch
MRU2 KONGSBERG Rolling and pitching motion sensor
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