Description
hardware flow control. It is an ideal choice in the field of industrial automation.
Design of ABB industrial robot deburring and grinding workstation based on RobotStudio simulation software
introduction
As an official offline programming software for ABB robots, Robotstudio not only has powerful simulation and offline programming functions, but also has automatic path generation
function and simulation monitoring collision function. It can realize the simulation of robots in real scenes, so as to timely update existing robot programs. optimize. On-site teaching
programming will affect normal production activities on site.
The application of Robotstudio software offline programming can reduce on-site teaching and programming time.
As a traditional process of mechanical processing, deburring and grinding have a wide range of applications. However, for a long time, in the process of manual deburring
and polishing, there have been differences in operations between workers. The manual operation is not repeatable and the deburring effect is unstable, which has seriously
affected the surface quality and service life of the finished product; and the working environment There is a large amount of dust floating in the air and the conditions are harsh,
seriously endangering the physical and mental health of workers. With the proposal of “Made in China 2025”, intelligent manufacturing production has become an
important development direction for the transformation and upgrading of the future manufacturing industry. The use of industrial robot automated production lines for repetitive
batch processing operations can not only greatly improve production efficiency, but also greatly improve product quality. Yield and production stability. Therefore, before designing
the robot polishing program, if the shape, size and polishing amount of the workpiece to be polished are known, the robot offline program can be written on the
Robotstudio software according to the existing conditions, thereby improving the efficiency of on-site programming.
1Design task description
This task is to create a new simulation workstation in ABB robot simulation software Robotstudio. The corresponding training equipment in reality is the Yalong
YL-l360A industrial robot deburring and grinding system control and application equipment. The industrial robot selection and method of the simulation workstation are
The grinding head installed on the blue plate refers to the Yalong YL-l360A industrial robot deburring and grinding system control and application equipment, and the
workpiece is customized. The ABB industrial robot deburring and
grinding workstation simulation training process includes: creating a workstation, setting up tools, creating smart components, creating tool coordinate systems,
creating trajectories, programming, simulation design, and verification.
2 Task implementation
2.1 Create a workstation
Import the robot: First, create a new simulation workstation in the Robotstudio software. The workstation name is self-named, and then import the
corresponding industrial robot IRB1410. The robot position remains unchanged by default. Create a robot system, modify the system options, check 709-1D
eviceNetMaster/s1ave, select Chinese as the language, and leave the other options unchanged by default, then click Confirm to create the robot system
After the robot system is created, hide the industrial robot IRB1410 to facilitate subsequent workstation operations.
Import workpiece: The workpiece here is customized, and the corresponding workpiece is selected according to the actual situation on site. This article
uses the original workpiece Curvet in Robotstudio software. After importing it into the workstation, according to the reachable range of the robot, just place the
workpiece at a suitable location within the reachable range of the robot, as shown in Figure 1.
Import the grinding rotor tool: First, create a new grinding rotor tool component – rotor – copy (2) and rotor – copy (2) in the so1idworks 3D software. The
rotor – copy (2) is a rotatable grinding rotor. —The copy is the tool body, which is the grinding rotor frame, and is installed on the robot flange, as shown in Figure 2.
2.2 Setting tools
First, move the rotatable grinding rotor and the tool body to the local origin based on point A, and adjust the initial tool angle so that the grinding rotor is
parallel to the x-axis of the geodetic coordinate system, as shown in Figure 3. Set the local origin of the tool body at this time, change the position x, y,: to 0, 0, 0, and change the direction x, y,: to 0, 0, 0.
Figure 3 Tool settings
Create a new frame at point B of the tool body, name it “frame l”, and adjust the direction of frame l so that the axis is perpendicular to the
plane of point B. The specific direction is shown in Figure 4.
https://www.xmamazon.com
https://www.xmamazon.com
https://www.plcdcs.com/
www.module-plc.com/
https://www.ymgk.com
PM825 3BSE010796R1 ABB S800 Processor
S20330-SRS KOLLMORGEN SERIES SERVO DRIVE
VMIVME-5565-110000 VMIC Reflective Memory Node Card
5SHX2645L0002 3HB012961R0001 ABB IGCT module
140ACO02000 Schneider ANALOG OUTPUT MODULE
216EA61b HESG324015R1 KHESG324258R3I HESG448230R1 ABB Card module
1753-L32BBBM-8A Allen-Bradley Industrial controller
1756-L73XT Allen-Bradley Processor Module
3636R TRICONEX Relay Output Module
3721 TRICONEX Analog Input Module
05701-A-0302 HONEYWELL Single Channel Control Card Catalytic
AI810 3BSE008516R1 ABB Analog Input
DSAO120A 3BSE018293R1 ABB Analog Output Board
CI840A 3BSE041882R1 ABB Profibus DP-V1 Communication Interface
DO820 3BSE008514R1 ABB Digital Output
DS200TCEAG1ACB GE Processor module
DS200TCEAG1BNE DS215TCEAG1BZZ01A GE Emergency Over Speed Board
DVSC-TT-14C-09 DOOSAN Driver module
DSBC176 3BSE019216R1 ABB Bus Extender Board
IC695PSA040 GE power supply
FC-QPP-0002 HONEYWELL Quad Processor
IC698CRE040-HN GE Processor module
IC698PSA100 GE power supply module
IC698CRE030-EE GE Pentium-M redundancy CPU
IS220PAICH2A 336A4940CSP11 GE analog input/output module
PFSK164 3BSE021180R1 ABB Circuit board card
PM864 3BSE018161R1 ABB Processor Unit
PPC380AE01 HIEE300885R0001 ABB Digital input card
SM811K01 32SE018173R1 ABB Safety CPU module
SSA-G1018-0652 Enterasys Network Switch
T9481 ICS TRIPLEX Analog output module
UBC717BE101 ABB Main board
ACU-01B 3HNA024871-00102 ABB Robot controller unit
1785-L40C Allen-Bradley processor module
5301-MBP-DFCM PROSOFT Modbus Plus to DF1 master/slave gateway
3500/22M 288055-01 Bently Nevada Transient Data Interface Module
DS200ADPBG1ABB GE
DS200CPCAG1ABB GE
DS200CTBAG1ADD GE
DS200DPCBG1AAA GE
DS200DSPCH1ADA GE
DS200IIBDG1A GE
DS200KLDBG1ABC GE
DS200LDCCH1ANA GE
A06B-6120-H075 GE power-supply module
DS200PCCAG1ABB GE
DS200RTBAG2AFB GE
DS200SDCCG1AEC GE
DS200SDCIG2AHB GE
DS200SLCCG1ACC GE
DS200TBQCG1AAA GE
DS200SLCCG1AEE GE
Reviews
There are no reviews yet.