Description
hardware flow control. It is an ideal choice in the field of industrial automation.
Design of ABB industrial robot deburring and grinding workstation based on RobotStudio simulation software
introduction
As an official offline programming software for ABB robots, Robotstudio not only has powerful simulation and offline programming functions, but also has automatic path generation
function and simulation monitoring collision function. It can realize the simulation of robots in real scenes, so as to timely update existing robot programs. optimize. On-site teaching
programming will affect normal production activities on site.
The application of Robotstudio software offline programming can reduce on-site teaching and programming time.
As a traditional process of mechanical processing, deburring and grinding have a wide range of applications. However, for a long time, in the process of manual deburring
and polishing, there have been differences in operations between workers. The manual operation is not repeatable and the deburring effect is unstable, which has seriously
affected the surface quality and service life of the finished product; and the working environment There is a large amount of dust floating in the air and the conditions are harsh,
seriously endangering the physical and mental health of workers. With the proposal of “Made in China 2025”, intelligent manufacturing production has become an
important development direction for the transformation and upgrading of the future manufacturing industry. The use of industrial robot automated production lines for repetitive
batch processing operations can not only greatly improve production efficiency, but also greatly improve product quality. Yield and production stability. Therefore, before designing
the robot polishing program, if the shape, size and polishing amount of the workpiece to be polished are known, the robot offline program can be written on the
Robotstudio software according to the existing conditions, thereby improving the efficiency of on-site programming.
1Design task description
This task is to create a new simulation workstation in ABB robot simulation software Robotstudio. The corresponding training equipment in reality is the Yalong
YL-l360A industrial robot deburring and grinding system control and application equipment. The industrial robot selection and method of the simulation workstation are
The grinding head installed on the blue plate refers to the Yalong YL-l360A industrial robot deburring and grinding system control and application equipment, and the
workpiece is customized. The ABB industrial robot deburring and
grinding workstation simulation training process includes: creating a workstation, setting up tools, creating smart components, creating tool coordinate systems,
creating trajectories, programming, simulation design, and verification.
2 Task implementation
2.1 Create a workstation
Import the robot: First, create a new simulation workstation in the Robotstudio software. The workstation name is self-named, and then import the
corresponding industrial robot IRB1410. The robot position remains unchanged by default. Create a robot system, modify the system options, check 709-1D
eviceNetMaster/s1ave, select Chinese as the language, and leave the other options unchanged by default, then click Confirm to create the robot system
After the robot system is created, hide the industrial robot IRB1410 to facilitate subsequent workstation operations.
Import workpiece: The workpiece here is customized, and the corresponding workpiece is selected according to the actual situation on site. This article
uses the original workpiece Curvet in Robotstudio software. After importing it into the workstation, according to the reachable range of the robot, just place the
workpiece at a suitable location within the reachable range of the robot, as shown in Figure 1.
Import the grinding rotor tool: First, create a new grinding rotor tool component – rotor – copy (2) and rotor – copy (2) in the so1idworks 3D software. The
rotor – copy (2) is a rotatable grinding rotor. —The copy is the tool body, which is the grinding rotor frame, and is installed on the robot flange, as shown in Figure 2.
2.2 Setting tools
First, move the rotatable grinding rotor and the tool body to the local origin based on point A, and adjust the initial tool angle so that the grinding rotor is
parallel to the x-axis of the geodetic coordinate system, as shown in Figure 3. Set the local origin of the tool body at this time, change the position x, y,: to 0, 0, 0, and change the direction x, y,: to 0, 0, 0.
Figure 3 Tool settings
Create a new frame at point B of the tool body, name it “frame l”, and adjust the direction of frame l so that the axis is perpendicular to the
plane of point B. The specific direction is shown in Figure 4.
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DAPC100 3ASC25H203 | ABB | Control panel kit
DSDI303 57160001-CX | ABB | Digital input module
PPC905AE101 3BHE014070R0101 | ABB | PC board
PPC902AE101 3BHE010751R0101 | ABB | Circuit board module
PPC380AE01 HIEE300885R1 | ABB | High voltage circuit board
PPC380AE02 HIEE300885R0102 | ABB | processing unit
PPC902CE101 3BHE028959R0101 | ABB | High voltage circuit board
PPC322BE HIEE300900R0001 | ABB | PP C322 BE1 processing unit
PFRL101D-5kN | ABB | PFRL 101D-5kN load cell
TC513V1 3BSE018405R1 | ABB | modem
DI86-32 57275782 | ABB | Digital input module
DC551-CS31 1SAP220500R0001 | ABB | Bus module
PXAH401 3BSE017235R1 | ABB | Operating panel
CMA125 3DDE300405 | ABB | Pulse amplifying plate
HEDT300272R1 ED1782 | ABB | Pulse input module
HEDT300813R1 ED1633 | ABB | Frequency converter accessories
HEDT300340R1 ED1780A | ABB | Bus repeater module
HEIA303892R1 ED1251A | ABB | Communication module
DP620 3BHE300016R1 | ABB | Power module
VD86-AMP 572B8001 | ABB | Programmable controller
YPQ203A 3ASD510001C17 | ABB | Robot board
DSPC171 57310001-CC | ABB | System module backplane
CT302A GJR2167200R0001 | ABB | CPU processor
HESG447260R2 70BA01C-S | ABB | Processor power module
HEDT300254R1 ED1790 | ABB | Digital I/O module
YPM106E YT204001-FN | ABB | Power electronic module
UNS4881BV1 3BHE009949R0001 | ABB | Ethernet module
UNS4881b,V4 3BHE009949R0004 | ABB | Thermal resistance power module
UNS2980c-ZV4 | ABB | Pulse amplifier plate
UNS2882A 3BHE003855R0001 | ABB | Pulse trigger plate
UNS0874C V.1 3BHB002651R1 | ABB | Power connection board
UNS0874A | ABB | Numerical control module
UNS0122A-P | ABB | Processor end module
UNS0119A-P,V101 3BHE029153R0101 | ABB | Communication control panel
UNS0007A-P V1 | ABB | Digital I/O card
UFC092A V1 HIEE300686R1 | ABB | Channel digital output module
SPNIS21(NIS21) | ABB | Network interface module
SPFEC12 | ABB | AI module
SPFCS01 | ABB | Frequency Counter Module
SPBRC410 | ABB | controller
SPASO11 | ABB | AO Module
SDCS-UCM-1 | ABB | Extension plate
SDCS-POW-1C | ABB | Power supply panel
SDCS-PIN-48-SD | ABB | Pulse transformer plate
SDCS-IOE-1 | ABB | Wiring terminal
SDCS-IOB-23 | ABB | Digital connecting plate
SDCS-COM-1 3BSE005028R0001 | ABB | Driver link board
SAFT-190-APC | ABB | Driver module
SAFT-185-TBC | ABB | Control module
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