Description
hardware flow control. It is an ideal choice in the field of industrial automation.
2 Leveraging big data tool chains
After the data collected from the manufacturing product value chain is stored in the database, a data analysis system is required to analyze the data.
The manufacturing data analysis system framework is shown in Figure 1. Data is first extracted, transformed, and loaded (ETL) from different
databases into a distributed file system, such as Hadoop Distributed File System (HDFS) or a NoSQL database (such as MongoDB). Next,
machine learning and analytics tools perform predictive modeling or descriptive analytics. To deploy predictive models, the previously mentioned tools
are used to convert models trained on historical data into open, encapsulated statistical data mining models and associated metadata called Predictive
Model Markup Language (PMML), and Stored in a scoring engine. New
data from any source is evaluated using models stored in the scoring engine [9].
A big data software stack for manufacturing analytics can be a mix of open source, commercial, and proprietary tools. An example of a
manufacturing analytics software stack is shown in Figure 2. It is known from completed projects that existing stack vendors do not currently
offer complete solutions. Although the technology landscape is evolving rapidly, the best option currently is modularity with a focus on truly distributed
components, with the core idea of success being a mix of open source and commercial components [10].
In addition to the architecture presented here, there are various commercial IoT platforms. These include GE”s Predix ( www.predix.com ), Bosch”s IoT
suite (www.bosch-iot-suite.com), IBM”s Bluemix ( www.ibm.com/cloud-computing/ ), ABB based on Microsoft Azure IoT services and people platform
and Amazon’s IoT cloud (https://aws.amazon.com/iot). These platforms offer many standard services for IoT and analytics, including identity management and data
security, which are not covered in the case study here. On the other hand, the best approaches offer flexibility and customizability, making implementation
more efficient than standard commercial solutions. But implementing such a solution may require a capable data science team at the implementation site.
The choice comes down to several factors, non-functional requirements, cost, IoT and analytics.
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SST-SR4-CLX-RLL SST Input/output module
TK-IOLI01 HONEYWELL Original module
TK-FPDXX2 HONEYWELL system PLC module
TK-FTEB01 HONEYWELL Hardware Configuration
TC-XXXXX1 HONEYWELL Input module
TC-PRS021 HONEYWELL digital input module
TC-PRR021 HONEYWELL Power module
TC-PPD011 HONEYWELL System spare parts
TC-ODK161 HONEYWELL Ethernet module
TC-FPCXX2 HONEYWELL Word size module
TC-CCR014 HONEYWELL I/O/DO module
SC-UCMX01 51307195-175 HONEYWELL I/O/DO module
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51404223-001 Honeywell Analog input submodule
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SR489-P5-LO-A20-E GE 489 generator management relay
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CC-TDOB11 HONEYWELL PLC control system
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CC-TCF901 HONEYWELL DCS distributed system base
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CC-PDIL01 HONEYWELL Frame interface module
CC-PCNT01 HONEYWELL DCS module
CC-PCF901 Honeywell DCS control system
CC-PAOX01 analog output module HONEYWELL
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CC-PAIX02 HONEYWELL Distributed control system
CC-PAIX01 honeywell DCS Distributed system control module
CC-PAIH01 HONEYWELL Control system
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